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SENTENCE USAGE: "I always suspected Rosco’s elevator didn’t go to the top floor. But, since he shot at the game warden then stole his gun and truck, I’m pretty much convinced he’s mad as a hatter!"

What is a hatter and why would they be insane? 

Few people who use the phrase "mad as a hatter" realize there’s a story of human suffering behind it; the term derives from an early industrial occupational disease. Felt hats were once very popular in North America and Europe; an example is the top hat. The best sorts were made from beaver fur, but cheaper ones used furs like rabbit.

A complicated set of processes was needed to turn the fur into a finished hat. With the cheaper sorts of fur, an early step was to brush a solution of a mercury compound — usually mercurous nitrate — on to the fur to roughen the fibers and make them mat more easily, a process called carroting because it made the fur turn orange. Beaver fur had natural serrated edges making this unnecessary, one reason why it was preferred, but the cost and scarcity of beaver meant other furs had to be used.

Whatever the source of the fur, the fibers were then shaved off the skin and turned into felt. This was later immersed in a boiling acid solution to thicken and harden it. Finishing processes included steaming the hat to shape and ironing it. In all these steps, hatters working in poorly ventilated workshops would breathe in the mercury compounds and accumulate the metal in their bodies.

We now know mercury is a cumulative poison causing kidney and brain damage. Physical symptoms include trembling (known at the time as hatter’s shakes), loosening of teeth, loss of co-ordination and slurred speech. Mental symptoms include irritability, loss of memory, depression, anxiety and other personality changes. This was called mad hatter syndrome.

It’s been a very long time since mercury was used in making hats, and now all that remains is a relic phrase with links to a nasty period in manufacturing history. (Michael Quinion)

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Date Last Updated May, 2008